Cheapest Factory D2 Tool Steel | 1.2379 | X153CrMo12 | SKD11 in Bangalore
1. Relevant D2 Steel Specifications Country USA German Japan Standard ASTM A681 DIN EN ISO 4957 JIS G4404 Grades D2 1.2379/X153CrMo12 SKD11 2. D2 Tool Steel Chemical Composition ASTM A681 C Mn P S Si Cr V Mo D2 1.4 1.6 0.1 0.6 0.03 0.03 0.1 0.6 11 13 0.5 1.1 0.7 1.2 DIN ISO 4957 C Mn P S Si Cr V Mo 1.2379/X153CrMo12 1.45 1.6 0.2 0.6 0.03 0.03 0.15 1.6 11 13 0.7 1 0.7 1 JIS G4404 C Mn P S Si Cr V Mo SKD11 1.4 1.6 0.6 0.03 0.03 0.4 11 13 0.2 0.5 0.8 1.2 3. AISI Grade...
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1. Relevant D2 Steel Specifications
|Standard||ASTM A681||DIN EN ISO 4957||JIS G4404|
2. D2 Tool Steel Chemical Composition
|DIN ISO 4957||C||Mn||P||S||Si||Cr||V||Mo|
3. AISI Grade D2 Steel Mechanical Properties
|Hardness, Knoop (converted from Rockwell C hardness)||769||769|
|Hardness, Rockwell C||62||62|
|Izod impact unnotched||77.0 J||56.8 ft-lb|
|Elastic modulus||190-210 GPa||27557-30457 ksi|
|Thermal expansion||10.4 x 10-6/ºC||20-100||
4. AISI/ASTM A681 D2 Grade Steel Forging
Heating for forging of AISI D2 tool steel should
be done slowly and uniformly. Soak through at 1850°-1950°F and reheat as often
as necessary, stopping work when the temperature drops below 1700°F(926℃). After D2
die steel forging, cool slowly in lime, mica, dry ashes or furnace. AISI D2 steel
should always be annealed after forging.
5. D2 Tool Steel Heat Treatment
ASTM D2 steels alloy should be preheated very slowly to 815oC (1500oF) and then temperature can be increased to 1010oC (1850oF). They are then held at 1010oC (1850oF) for 20 to 45 minutes and air cooled (air quenched).
Annealing of D2 tool steels material should be done at 871 to 898oC (1600 to 1650oF) followed by slow furnace cooling at 4.4oC (40oF) per hour or less.after which cooling rate may be increased. Suitable precautions must be taken to prevent excessive carburization or decarburization.
When desirable to relieve the strains of machining, heat D2 grade steel slowly to 1050°-1250°F, allow to equalize, and then cool in still air (Strain Relieving).
Preheat Prior To Hardening
Preheat slowly to 1350°-1450°F and hold at this temperature until grade steel D2 material is uniformly heated.
After thorough preheating, heat to 1800°-1850°F. Hold the work piece at the hardening temperature until it is completely and uniformly heated.
AISI D2 steel tool material is an air hardening steel and will develop hardness on cooling in still air. To avoid scaling and prevent decarburization of the work piece surface, controlled atmosphere or vacuum furnaces are recommended. If these furnaces are not available, pack hardening, salt baths or wrapping the piece in stainless steel foil will provide some degree of surface protection in the hardening process. Parts should be allowed to cool to 150F, or to where they can be held in the bare hand, and then temper immediately.
The tempering temperature on material D2 steel may be varied according to the desired hardness. D2 steels can be tempered at 204oC (400oF) for achieving Rockwell C hardness of 61 and at 537oC (1000oF) for a Rockwell C hardness of 54.
6. D2 Tool Steel Material Application
AISI grade D2 tool steels are used for long run tooling applications, where wear resistance is important, such as blanking or forming dies and thread rolling dies.
Some main applications for D2 tool steel are as below:
Blanking Dies, Forming Dies, Coining Dies, Slitting Cutters, Heading Tools, Long Punches, Forming Rolls, Edging Rolls, Master Tools, Beading Rolls, Intricate Punches, Extrusion Dies, Drawing Dies, Lamination Dies, Thread Rolling Dies, Shear Blades, Burnishing Tools, Gauges, Knurls, Wear Parts.
We usually hold D2 tool steel on sale activities, and you would have our price on regular schedule. Contact us and sign in our newsletter to have D2 tool steel materials price list and commercial quote today.
Orion 250s PLUS — Micro pulse arc welder with microscope arm package
The Orion 250s Plus is set to 23 watt-seconds (ws) when using a 0.015″ fill wire. The machine is set to 33ws when using a 0.025″ fill wire. Agitation is set to Sloped for all welds.
S-7 tool steel wire, 0.015″ and 0.025″
The Orion 250s PLUS is an ideal solution for repairing molds and dies. We welded on these molds using a 0.015″ wire, as well as a 0.025″ wire. We used the same S-7 steel, as the fill wire, that the molds are built from. We used settings from 23ws to 33ws, depending on the wire size. When you have different-sized wires, as well as different weld requirements, weld settings that fit the application can quickly be found. The energy is simply adjusted on the touch screen. There are a few techniques that will help when performing these types of repairs on molds. It is helpful to machine out the area before welding, to ensure there is no hidden porosity. A few welds should be placed around to area to “smooth” it, before adding wire. At this point, simply introduce the fill wire at the weld spot, as the electrode sends the arc. The arc will pull the wire onto the base piece (mold) and build the area up. Edges can be built up, porosity repaired, pins extended, etc…
The Ori on 250s PLUS is a great system for repairing these types of molds. The 250s is great for steels, as well as aluminums users may work with. The swing arm microscope is a great attachment for the microscope to allow for different heights of users. Setup of the equipment is simple, and new users will be making successful welds within minutes.
Let us know if you have any questions.
Toll Free Phone: 1-877-786-9353
Website: www. SunstoneEngineering.com
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